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Molecular Sieve

Molecular sieve (as known as synthetic zeolite) is a micro-porous aluminosilicate crystals.
 
Application: Air Pre-purification, PSA Units, Natural Gas, Dehydratation, Insulating Glass, Refrigerating System, Automobile, Hydrogen Absorption, O2, N2, CO2, CO Remover, VOCs Remover
  • 3A 4A 5A 13X

  • ENERGYCO

  • AS01

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Molecular Sieve


Molecular sieve (as known as synthetic zeolite) is a micro-porous aluminosilicate crystals. It is made of silicon-oxy tetrahedron, alumina tetrahedron to form a basic skeleton structure, in which exist metal cations (e.g. Na+, K+, Ca2+,  etc.) to balance the excess negative charge in the crystal. According to the type of crystal structure, zeolite consists of: A-type (LTA), X-type (FAU), Y-type and so on.  Lithium type has developed.


The chemical formula of zeolite 

unit cell: Mx/n [ (AI02)x (Si02)y ]-w H20 

Mx/n : Metal cations, to maintain charge balance in crystal

(AI02)x(Si02)y : Skeleton of zeolite, with different shapes hole and pore

w H20 : Chemical and physical adsorption of water, physical adsorption of water can desorption under certain conditions


Application:  Air Pre-purification, PSA Units, Natural Gas, Dehydratation, Insulating Glass, Refrigerating System, Automobile, Hydrogen Absorption, O2, N2, CO2, CO Remover, VOCs Remover


Molecular Sieve

1. Molecular Sieve 3A.4A.5A.13X

2. Molecular Sieve JLOX series tor oxygen enrichment

3. Molecular Sieve JLPM series for cryogenic air separation unit

4. Molecular Sieve JLPH series for hydrogen purification

Annual Production Capacity: 42,000mts


Activated Alumina

1. Activated Alumina JLAA

2. Act1vated Alumina JLAZ series for cryogenic air separation unit

3. High Sodium Activated Alumina JLAA-HN

Annual Production Capacity: 5,000mts


Cited Wikipedia.org


Materials

Molecular sieves can be microporous, mesoporous, or macroporous material.


Microporous material (<2 nm)

Mesoporous material (2–50 nm)

Macroporous material (>50 nm)

  • Macroporous silica, 200–1000 Å (20–100 nm)


Applications


Molecular sieves are often utilized in the petroleum industry, especially for drying gas streams. For example, in the liquid natural gas (LNG) industry, the water content of the gas needs to be reduced to less than 1 ppmv to prevent blockages caused by ice or methane clathrate.

In the laboratory, molecular sieves are used to dry solvent. "Sieves" have proven to be superior to traditional drying techniques, which often employ aggressive desiccants.

Under the term zeolites, molecular sieves are used for a wide range of catalytic applications. They catalyze isomerisation, alkylation, and epoxidation, and are used in large scale industrial processes, including hydrocracking and fluid catalytic cracking.

They are also used in the filtration of air supplies for breathing apparatus, for example those used by scuba divers and firefighters. In such applications, air is supplied by an air compressor and is passed through a cartridge filter which, depending on the application, is filled with molecular sieve and/or activated carbon, finally being used to charge breathing air tanks. Such filtration can remove particulates and compressor exhaust products from the breathing air supply.


FDA approval


The U.S. FDA has as of April 1, 2012, approved sodium aluminosilicate for direct contact with consumable items under 21 CFR 182.2727. Prior to this approval the European Union had used molecular sieves with pharmaceuticals and independent testing suggested that molecular sieves meet all government requirements but the industry had been unwilling to fund the expensive testing required for government approval.


Regeneration

Methods for regeneration of molecular sieves include pressure change (as in oxygen concentrators), heating and purging with a carrier gas (as when used in ethanol dehydration), or heating under high vacuum. Regeneration temperatures range from 175 °C (350 °F) to 315 °C (600 °F) depending on molecular sieve type. In contrast, silica gel can be regenerated by heating it in a regular oven to 120 °C (250 °F) for two hours. However, some types of silica gel will "pop" when exposed to enough water. This is caused by breakage of the silica spheres when contacting the water.


Adsorption capabilities

Model Pore diameter (Ångström) Bulk density (g/ml) Adsorbed water (% w/w) Attrition or abrasion, W (% w/w) Usage
3 0.60–0.68 19–20 0.3–0.6 Desiccation of petroleum cracking gas and alkenes, selective adsorption of H2O in insulated glass (IG) and polyurethane, drying of ethanol fuel for blending with gasoline.
4 0.60–0.65 20–21 0.3–0.6 Adsorption of water in sodium aluminosilicate which is FDA approved (see below) used as molecular sieve in medical containers to keep contents dry and as food additive having E-number E-554 (anti-caking agent); Preferred for static dehydration in closed liquid or gas systems, e.g., in packaging of drugs, electric components and perishable chemicals; water scavenging in printing and plastics systems and drying saturated hydrocarbon streams. Adsorbed species include SO2, CO2, H2S, C2H4, C2H6, and C3H6. Generally considered a universal drying agent in polar and nonpolar media; separation of natural gas and alkenes, adsorption of water in non-nitrogen sensitive polyurethane
5Å-DW 5 0.45–0.50 21–22 0.3–0.6 Degreasing and pour point depression of aviation kerosene and diesel, and alkenes separation
5Å small oxygen-enriched 5 0.4–0.8 ≥23
Specially designed for medical or healthy oxygen generator[citation needed]
5 0.60–0.65 20–21 0.3–0.5 Desiccation and purification of air; dehydration and desulfurization of natural gas and liquid petroleum gas; oxygen and hydrogen production by pressure swing adsorption process
10X 8 0.50–0.60 23–24 0.3–0.6 High-efficient sorption, used in desiccation, decarburization, desulfurization of gas and liquids and separation of aromatic hydrocarbon
13X 10 0.55–0.65 23–24 0.3–0.5 Desiccation, desulfurization and purification of petroleum gas and natural gas
13X-AS 10 0.55–0.65 23–24 0.3–0.5 Decarburization and desiccation in the air separation industry, separation of nitrogen from oxygen in oxygen concentrators
Cu-13X 10 0.50–0.60 23–24 0.3–0.5 Sweetening (removal of thiols) of aviation fuel and corresponding liquid hydrocarbons


3Å Usage


3Å molecular sieves are the necessary desiccant in petroleum and chemical industries for refining oil, polymerization, and chemical gas-liquid depth drying.

3Å molecular sieves are used to dry a range of materials, such as ethanol, air, refrigerants, natural gas and unsaturated hydrocarbons. The latter include cracking gas, acetylene, ethylene, propylene and butadiene.

3Å molecular sieve is utilized to remove water from ethanol, which can later be used directly as a bio-fuel or indirectly to produce various products such as chemicals, foods, pharmaceuticals, and more.


4Å Usage


Drying solvents

4Å molecular sieves are widely used to dry laboratory solvents.[7] They can absorb water and other molecules with a critical diameter less than 4 Å such as NH3, H2S, SO2, CO2, C2H5OH, C2H6, and C2H4. They are widely used in the drying, refining and purification of liquids and gases (such as the preparation of argon).


Bottle of 4Å molecular sieves


Polyester agent additives

These molecular sieves are used to assist detergents as they can produce demineralized water through calcium ion exchange, remove and prevent the deposition of dirt. They are widely used to replace phosphorus. The 4Å molecular sieve plays a major role to replace sodium tripolyphosphate as detergent auxiliary in order to mitigate the environmental impact of the detergent. It also can be used as a soap forming agent and in toothpaste.


Harmful waste treatment


4Å molecular sieves can purify sewage of cationic species such as ammonium ions, Pb2+, Cu2+, Zn2+ and Cd2+. Due to the high selectivity for NH4+ they have been successfully applied in the field to combat eutrophication and other effects in waterways due to excessive ammonium ions. 4Å molecular sieves have also been used to remove heavy metal ions present in water due to industrial activities.


Other purposes

  1. The metallurgical industry: separating agent, separation, extraction of brine potassium, rubidium, caesium, etc.

  2. Petrochemical industry, catalyst, desiccant, adsorbent

  3. Agriculture: soil conditioner

  4. Medicine: load silver zeolite antibacterial agent.


5Å Usages


Five-ångström (5Å) molecular sieves are often utilized in the petroleum industry, especially for the purification of gas streams and in the chemistry laboratory for separating compounds and drying reaction starting materials. They contain tiny pores of a precise and uniform size, and are mainly used as an adsorbent for gases and liquids.

Five-ångström molecular sieves are used to dry natural gas, along with performing desulfurization and decarbonation of the gas. They can also be used to separate mixtures of oxygen, nitrogen and hydrogen, and oil-wax n-hydrocarbons from branched and polycyclic hydrocarbons.


Classification


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